WHOLE TIRE SHREDDER

Whole Tire Shredder Machine

Is a heavy-duty, low-speed, high-torque recycling solution engineered to process whole waste tires into uniform tire chips for further recycling. Equipped with wear-resistant alloy steel cutter blades, high-torque rotors, a robust gear reducer, and an intelligent PLC control system, it delivers reliable, energy-efficient performance with minimal maintenance. Ideal for passenger, truck, and industrial tires, it serves as the primary processing stage in complete tire recycling plants, maximizing material recovery while reducing waste volume and supporting sustainable resource utilization.

TECHNICAL PARAMETERS

MAIN COMPONENTS

1.  ALLOY BLADES - Precision-engineered from premium wear-resistant alloy steel, these heavy-duty cutter blades are designed to process whole scrap tires and other durable rubber materials. Their precision-machined cutting edges grip, tear, and shear rubber with exceptional efficiency while resisting abrasion and impact from embedded steel wire and textile reinforcements. Built for low-speed, high-torque applications, the blades deliver long service life, consistent cutting performance, reduced maintenance, and maximum productivity in industrial tire recycling operations.

2. Heavy-Duty Gear Reducer - Designed for demanding industrial recycling applications, the heavy-duty gear reducer converts the electric motor's high-speed output into powerful low-speed, high-torque rotation required for efficient tire shredding. Built with precision-machined hardened alloy steel gears and robust bearings, it delivers smooth power transmission, minimizes vibration, and protects the drive system under heavy loads. Its durable construction ensures long service life, reduced maintenance, and reliable performance in continuous scrap tire recycling operations.

3.  PLC CONTROL SYSTEM - The intelligent control center of the scrap tire shredder, the PLC Control System automates and coordinates the operation of the motor, gear reducer, conveyors, and auxiliary equipment for maximum efficiency and reliability. Equipped with a user-friendly touch-screen HMI, it provides real-time monitoring, automatic overload protection, fault diagnostics, emergency stop functions, and safety interlocks. Designed for continuous industrial operation, it enhances productivity, improves operator safety, minimizes downtime, and extends the service life of the entire recycling system.

4.  SCREENING MACHINE - The Screening Machine is designed to classify shredded rubber materials by particle size, ensuring a consistent and uniform product for further recycling. Equipped with a heavy-duty rotating screen and wear-resistant construction, it efficiently separates oversized materials from finished rubber chips, improving the performance of downstream equipment and overall production efficiency. Its robust design, reliable operation, and low maintenance requirements make it an essential component of industrial scrap tire recycling systems.

5.  BEARING SEAT - Is a robust support housing engineered to securely hold and align the shredder's rotor shaft bearings. Manufactured from high-strength cast steel or ductile iron, it is designed to withstand heavy radial and axial loads while minimizing vibration and maintaining precise shaft alignment. Its durable construction, integrated lubrication system, and precision machining ensure smooth rotor rotation, extended bearing life, reduced maintenance, and dependable performance in demanding scrap tire recycling applications.

6.  SHREDDING CHAMBER - Is the heart of the scrap tire shredder, engineered to house the high-torque rotors and wear-resistant alloy steel blades. Constructed from reinforced heavy-duty steel, it provides a durable and enclosed cutting environment that efficiently processes whole tires and other tough rubber materials. Its optimized chamber design promotes smooth material flow, consistent size reduction, and maximum cutting efficiency while minimizing wear, vibration, and maintenance, ensuring reliable performance in demanding industrial recycling operations.

MACHINE STRUCTURE

Application:

• Waste Tire
  
  

This machine can operate as a standalone unit or as part of a complete tire cutting and recycling system.

For full system integration options, contact our admin here.